Machine Vision
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Our machine vision solution enables precise, real-time inspection and defect detection using high-resolution cameras, AI-based analytics, and advanced lighting systems. It is designed to replace manual inspection entirely, delivering consistency, high accuracy, and improved production reliability.
With intelligent image processing and seamless integration with PLCs, conveyors, and robotic systems, this solution enhances quality control, reduces human error, and ensures stable inspection performance even in high-speed manufacturing environments.
Interesting Facts in Machine Vision
01 The Challenge
Machine vision implementation required extremely precise defect detection for micro-level flaws in high-speed production lines. Manual inspection created inconsistencies, fatigue errors, and slow cycle times, leading to quality variations between batches.
The project demanded stable lighting, repeatable calibration, real-time processing, and seamless integration with conveyors, PLCs, and AI models. Achieving 99%+ accuracy while maintaining real-time throughput was the core challenge.
Final Results of the Machine Vision Project
- Achieved 99.5% micro-defect detection accuracy
- Automated complete inspection workflow
- Improved product consistency across batches
- Real-time rejection with automated marking
- 35% increase in production throughput
- Reduced false positives with optimized AI models
Vision Accuracy99%
Inspection Efficiency97%
